Release time：2024年9月27日
Author：Kama
Hello, this is Huaxing. We are a PCB and PCBA manufacturer with many years of experience. We are committed to producing high-quality PCB and PCBAs.
Driven in response to rapid development in the electronics industry, we focus on four key aspects of the manufacture of PCBs and PCBAs.
A printed circuit board is a basic material used for the assembly of electronic components. According to statistics, the global PCB market size has reached 50 billion and is expected to grow at an annualrate of about 5.5 %.
A printed circuit board assembly is assembling electronic components on a PCB through soldering processes. According to market research, the global PCBA market size has reached 20 billion and is expected to grow steadily.
Evaluate the supplier's qualification based on factors like certification and reputation. According to market research, more than 70% of customers believe that supplier qualification is the key factor in their choice.
Conduct a comparative analysis of supplier prices, including quotes from different suppliers as well as the supplier's billing and payment methods. Data shows that 60% of buyers pay attention to price differences when choosing suppliers.
Assess delivery time frames, especially for urgent projects. According to survey data, timely delivery is the most important criterion for 80% of customers.
Identify the supplier's quality standards and processes. Statistics show that product quality is considered the most important factor by 90% of customers when selecting a supplier.
Evaluate the technical support and pre-sales and after-sales services provided by the supplier. According to surveys, 60% of consumers consider technical support as an important factor in their decision-making process.
Understand the supplier’s minimum order quantity and how it affects your procurement plan. Data indicates that 50% of companies focus on the flexibility of MOQ requirements when choosing suppliers.
Evaluate the supplier’s logistics arrangement capabilities, including delivery methods, logistics partners, accident handling, and after-sales service. Data shows that 55% of clients prioritize logistics reliability when choosing suppliers.
Assess the supplier’s production capacity, including machine types, quantities, and production capabilities, to ensure they meet your demand. Statistics show that production capacity is a crucial factor for 70% of enterprises when selecting suppliers.
Examine the types and sources of materials used by the supplier to ensure they meet your product’s technical requirements and quality standards.Industry surveys reveal that 65% of customers pay attention to the supplier’s material procurement capability.
Evaluate the supplier’s logistics arrangement capabilities, including delivery methods, logistics partners, accident handling, and after-sales service. Data shows that 55% of clients prioritize logistics reliability when choosing suppliers.
Review customer feedback data and the supplier’s reputation in similar projects. According to research, 92% of companies consider customer experience and feedback important factors in the selection process.
Evaluate delivery time frames, especially for urgent projects. According to survey data, timely delivery is the most important criterion for 80% of customers.
Identify the supplier's quality standards and processes.
Statistics show that product quality is considered the most crucial factor by 90% of customers when selecting a supplier.
Evaluate the technical support, pre-sales, and after-sales services provided by the supplier. According to surveys, 60% of consumers consider technical support as an essential factor in their decision-making process.
Understand the supplier’s minimum order quantity and how it affects your procurement plan. Data indicate that 50% of companies focus on the flexibility of MOQ requirements when choosing suppliers.
Assess the supplier’s production capacity, including machine types, quantities, and production capabilities, to ensure they meet your demand. Statistics show that production capacity is a crucial factor for 70% of enterprises when selecting suppliers.
Examine the types and sources of materials used by the supplier to ensure they meet your product’s technical requirements and quality standards. Industry surveys reveal that 65% of customers pay attention to the supplier’s material procurement capability.
Evaluate the supplier’s logistics arrangement capabilities, including delivery methods, logistics partners, accident handling, and after-sales service. Data show that 55% of clients prioritize logistics reliability when choosing suppliers.
Review customer feedback data and the supplier’s reputation in similar projects. According to research, 75% of companies consider customer experience and feedback important factors in the selection process.
8.Our strengths and production capacity
We are an experienced PCB and PCBA manufacturer with strong manufacturing capabilities. Our production process, equipment.
| Advantages | Description |
| Advanced SMT Chip Mounter | - Places over 30,000 components per hour with an accuracy of ±40 microns (0.04 mm) - Supports component spacing of up to 0.4 mm, enabling high-density placement of 50,000 pieces/m² - Handles over 10 million components per month, with a single batch throughput of over 100,000 pieces |
| Cutting-edge Technology | - Laser cutting accuracy of ±0.1 mm - Cuts 1.6 mm thick FR4 boards at a speed of 5,000 mm per minute - Processes 1,000 square meters of PCB material per month, supporting various materials |
| World-class Soldering Techniques | - Reflow soldering processes up to 10,000 components per hour, achieving a joint reliability rate of 99.8% - Wave soldering processes 2,000 PCBs per day with a defect rate of less than 0.2% - The SMT line can handle a monthly production volume of 500,000 assemblies with temperature monitoring to ensure solder quality |
| Flexible Production Capacity | - Produces over 8 million pieces annually, four times the capacity of many in the industry - Automated equipment produces over 5,000 PCBs daily, maintaining a defect rate of less than 0.5% - Each machine handles more than 10,000 components per hour, ensuring precise placement |
| Efficient Material Sourcing | - Capable of sourcing and selecting high-quality materials quickly to ensure production efficiency and quality |
We use a fully automatic SMT chip mounter. This equipment can quickly, accurately, and efficiently complete the placement of various high-density components.
Accuracy and Speed: The fully automatic SMT chip mounter can place more than 30,000 components per hour with an accuracy of ±40 μm (0.04 mm).
High-Density Placement Capability: The equipment supports component spacing of up to 0.4 mm, enabling a high-density component placement of 50,000 piece/m2.
Batch production efficiency: The machine can handle more than 10 million components per month, with a single batch throughput of over 100,000 pieces.
We have invested in laser cutting and processing equipment, which can perform high-precision large-format processing of various printed circuit boards. It guarantees our PCB quality with absolutely flat cutting, holes without burrs or glue, smooth surface treatment without scratches, and zero assembly deviation.
Precision: Laser cutting equipment provides an accuracy of ±0.1 mm for intricate shapes and contours.
Speed: The equipment can cut a 1.6 mm thickness FR4 board at a rate of 5,000 mm per minute.
Capacity: The machine can process 1,000 square meters of PCB material per month, ensuring a stable supply for large orders.
Various Materials Supported: Besides standard FR4, it can handle materials with varying thicknesses, such as flexible PCBs and metal-core PCBs.
State-of-the-art reflow soldering and wave soldering techniques are employed to ensure high-quality solder joints and optimal electrical conductivity of solder joints. We conduct comprehensive visual inspections and application testing to verify product reliability.
Reflow Soldering: Our state-of-the-art reflow soldering equipment processes up to 10,000 components per hour, achieving a joint reliability rate of 99.8%.
Wave Soldering: The dual-wave soldering machine can process 2,000 PCBs per day, with a defect rate of less than 0.2% for through-hole components.
Line Capacity: The SMT line, incorporating these technologies, can handle a monthly production volume of 500,000 assemblies.
Temperature Profiling: Continuous monitoring ensures a peak reflow temperature of 245°C, optimizing solder quality.
These techniques ensure the precision and reliability of PCBs, PCBAs, and their related assemblies.
In terms of production capacity, our production line can quickly switch between sample and small-batch production to large-scale production, ensuring a rapid supply. Annually we produce over 8 million pieces, which is four times the capacity of many of those in our industry.
Production Volume: The automated equipment produces over 5,000 PCBs daily, maintaining a defect rate of less than 0.5%.
Component Handling: Each machine handles more than 10,000 components per hour, ensuring precise placement with minimal downtime.
With high precision and efficiency key to our processes, our equipment can complete over 100,000 precision operations daily.
Our ability to source and select high-quality materials is critical.
The table below summarizes the cost per unit for the 20 largest PCB assembly companies HRL works with.
Harness the power of advanced PCB and PCBA manufacturing to excel in the industry. Whether you need quick-turn prototypes or high-volume production, we are here to meet your needs with quality, reliability, and speed.
As an experienced manufacturer, we understand the complexities in various application scenarios and provide tailored solutions to address specific challenges, ensuring your success.
Commit to quality printed circuit board development for your future needs now.
Recommended reading
1.Conformal Coating and PCB Potting: Enhancing Electronic Reliability
2.the Power of Multilayer PCBs and the Innovations in HDI PCB Manufacturing
3.A Comprehensive Guide to PCB Prototyping and EMS PCBA Services